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Smoked Chili Recipe

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What’s better than homemade chili? How about chili that is made with two kinds of smoked beef? This smoked chili recipe gets its flavor from smoking the meats and not the pot of chili on your smoker. You’ve got to try my smoked chili recipe. Let me know in the comments how you like it.

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By Brent Doud

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Updated on

Let me start by saying that my smoked chili recipe stands apart from the rest. My recipe gets its robust, smokey flavor by smoking the meats separately. This means that you can take advantage of your leftover smoked beef. This is the perfect way to breathe new life into leftover smoked beef, smoked chuck roast, shredded beef, tri-tip, or even brisket.
Prep Time: 30 minutes
Cook Time: 2 hours 30 minutes
Course: Main Course, Soup
Cuisine: American, Chili
Keyword: Beef Chili, Chili Recipe, Smoked Chili
Servings: 10 people
Calories: 475kcal

Smoked Chili Recipe

Ingredients

  • 1.5 lbs Ground Beef
  • 2 lbs Chuck Roast
  • 4 tbs Flour Substitute 2 tbs cornstarch for a gluten-free option.
  • 1 tbs Olive Oil
  • 1 Yellow Onion Chopped
  • 1 Cup Celery Chopped
  • 1 Green Bell Pepper Chopped
  • 1 Red Bell Pepper Chopped
  • 1/4 Cup Carrot Chopped
  • 3 Cloves Garlic Chopped
  • 14.5 oz Fire Roasted Tomatoes 1 Can
  • 6 cups Beef Broth
  • 6 oz Tomato Paste 1 small can
  • 15.5 oz Kidney Beans 1 Can
  • 2 tbs Chili Powder
  • 2 tsp Cumin
  • 1/2 tsp Dried Oregano
  • 1 tsp Cayenne Pepper
  • 1 tsp Garlic Powder
  • 1 tsp Black Pepper
  • 1 tsp Salt Salt to taste after all ingredients have been added.

Instructions

Smoked Ground Beef

  • I like to use a mix of 85/15 ground beef. Begin by forming a log shape from the ground beef an seasoning it with your favorite salt, pepper, and garlic rub. I used Kinder's Salt, Pepper & Garlic blend.
    Season and form a log with the ground beef
  • Smoke the ground beef at 225ºF for about an hour or until the internal temperature hits 150. Some people will place the pot of chili under the ground beef on the smoker to catch the drippings. This is called the over-the-top chili method
    Smoking The Ground Beef for the Chili
  • Crumble the smoked ground beef into bite-sized pieces for the chili
    Crumble the smoked ground beef for the chili

Smoked Chuck Roast

  • I am using leftover smoked chuck roast. Open a new tab and get the full instructions on how to smoke chuck roast, or use our smoked shredded beef recipe.
    A Pile of Smoked Shredded Beef
  • Chop the smoked chuck roast up or shred the beef if you are using smoked shredded beef.
    Smoked chuck roast chopped and ready to go into the chili recipe

Smoked Chili Recipe -Step by Step

  • Add the olive oil and onion and cook for a few minutes.
    Step 1 - Sauté Onions with the oil
  • Add the red bell pepper, green bell pepper, and carrot to the pot and cook for a few minutes. Sprinkle the flour over the vegetables and continue to stir. The flour will help thicken the chili. You can also use cornstarch instead of flour to make a gluten-free chili.
    Step 2 - Add Bell Peppers + Carrots
  • Add one can of fire-roasted tomatoes and one can of tomato paste.
    Step 3. Add diced tomatoes and tomato paste
  • Add the smoked ground beef and the smoked chuck roast.
    Smoked Chili - Step 4 Add Smoked Meats
  • Add the beef broth, kidney beans, and all the seasonings. (Chili powder, smoked paprika, cumin, oregano, cayenne pepper, garlic powder, black pepper, salt)
    Smoked Chili - Step 5 Add Beef Broth + Beans
  • Allow the smoked chili to simmer for at least 2 hours or until the chili gets to the correct thickness.
    Smoked chili in a ladle showing the proper thickness.
  • Garnish with sour cream, cheese, and onions and serve.
    Garnish and Serve

Nutrition

Calories: 475kcal | Carbohydrates: 23g | Protein: 37g | Fat: 27g | Saturated Fat: 10g | Polyunsaturated Fat: 2g | Monounsaturated Fat: 13g | Trans Fat: 1g | Cholesterol: 111mg | Sodium: 1116mg | Potassium: 1188mg | Fiber: 6g | Sugar: 6g | Vitamin A: 1922IU | Vitamin C: 35mg | Calcium: 93mg | Iron: 7mg

Hot Tip

For spicy smoked chili, you can finely dice half the jalapeño pepper and add it to the chili. You can leave the other half of the pepper whole so you can remove it after the chili broth has reached the desired spice level. You will be surprised how much spice you can add by just simmering a large piece of jalepeño pepper in the chili for an hour. You will have to taste the chili often to check the spice level.

As the crisp autumn air settles in, my family’s taste buds take a turn towards the warm and comforting, and that means it is time to break out my smoked chili recipe. Is it the smell of the chili pot simmering for hours on the stove? Or could it simply be that they’ve been missing the delectable taste of chili all summer long?

Chili Recipe Variations

A recipe is just a starting point; most people will make changes based on personal preferences. Here are a couple of recipe variations. You can substitute cornstarch for the flour to make a gluten-free chili. You can leave out the beans to make a Texas-style chili.

Secret Chili Ingredients

Everyone who has ever cooked homemade chili will have a secret chili ingredient. Some secret chili ingredients I have seen are cocoa powder or chocolate, peanut butter, coffee, beer, cinnamon, bacon, chili peppers, and even bacon. What’s my secret chili ingredient? My secret ingredient is on this list. Let me know your secret ingredient in the comments below.

How to Thicken Chili

You can thicken your chili in a couple of different ways. The flour that you added to the vegetables in step 2 should provide you with the proper thickness. If you want your chili thicker, you can cook it longer without a lid. The longer you cook the chili, the thicker it should get. Or you can add cornstarch or a bit more flour. Mix the flour or cornstarch with a little water before adding to the chili. Typically, you would mix 1 tbs of water with 1 tbsp of flour or cornstarch and slowly whisk it into the chili. This will ensure you do not get clumps of flour.

What to Serve with Chili

You can serve so many good things with this smoked chili. My favorites are cornbread, banquette bread, biscuits, crackers, Frito’s corn chips, tortilla chips, mac and cheese, fries or even a baked potato.

Storing and Reheating

To store your chili, add it to a sealed container and keep in the refrigerator. The best way I have found to reheat chili is to cook it on the stove-top, but you can also microwave it. Be sure to add a paper towel to the top of the chili in the microwave so you don’t get splatter all over.

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Frequently Asked Questions

Beans in Smoked Chili?

I like using kidney beans in my chili—that’s how my mom made it—but if you want more of a Texas-style chili, you can leave the beans out of the recipe. The typical beans used in chili are kidney beans, pinto beans, or black beans. Beans or no beans? Let me know in the comments.

How Long Does Smoked Chili Last?

Smoked chili should be fine for 5-6 days in a sealed container in the refrigerator.

Can You Freeze Chili?

Sure, you can freeze chili just like soup. Freezer bags or vacuum sealing are great ways to freeze chili. Chili should be good for a couple of months in the freezer.

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