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Arby’s Beef and Cheddar Sandwich – Homemade

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Fast food is a guilty pleasure that we all like occasionally, and Arby’s beef and cheddar sandwich is a true classic that brings me back to a time when I could eat anything and not think twice about it.

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By Brent Doud

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Updated on

I like to recreate fast food classics at home because I can use fresh ingredients and make things taste much better. Here is my recipe for a homemade Arby’s Beef and Cheddar sandwich, complete with smoked deli-style roast beef, warm Arby’s sauce, and liquid cheese sauce, which only uses four ingredients.
Drizzling warm liquid cheese sauce onto a beef and cheddar sandwich
Prep Time: 10 minutes
Cook Time: 2 hours
Course: Sandwich
Cuisine: American
Keyword: Arby’s Beef and Cheddar Sandwich, Beef ‘N Cheddar
Servings: 1 person
Calories: 471kcal

Arby’s Beef and Cheddar Sandwich

Ingredients

Arby's Beef and Cheddar Sandwich Ingredients

Arby's Sauce Ingredients

  • 1/2 cup Ketchup
  • 1 tbsp Apple cider vinegar
  • 3 tbsp Water
  • 2 tbsp Brown sugar
  • 1 tsp Tabasco hot sauce
  • 1/4 tsp Onion powder
  • 1/4 tsp Garlic powder
  • 1/4 tsp Salt

Equipment

  • Saucepan
  • Whisk
  • Kitchen Scale
  • Frying pan or griddle

Instructions

How to Make a Homemade Arby's Beef and Cheddar sandwich.

  • It doesn’t matter if you buy the roast beef or make it from scratch; be sure it is sliced very thin. We are trying to recreate a classic fast food sandwich, and the original Beef ’N Cheddar used paper-thin slices of roast beef. 
    Pile of roast beef deli sliced meat.

Prepare the Arby’s Sauce

  • Combine all sauce ingredients in a small saucepan. Whisk together over medium heat. Simmer for 10 minutes, stirring occasionally. Let cool slightly before using.
    Whisk Arby's Sauce over medium heat

Assemble the Beef and Cheddar Sandwich.

  • Toast your sandwich bun until golden brown. Layer the thinly sliced warm roast beef generously.
    Stacking roast beef on a sandwich
  • Drizzle with warm Arby's sauce.
    Drizzle on the warm Arby's Sauce
  • Top with warm liquid cheese sauce. Use store-bought cheese sauce, or make your own with my liquid cheese recipe.
    Drizzling warm liquid cheese sauce onto a beef and cheddar sandwich
  • Cut it in half and enjoy your homemade Arby's Beef and Cheddar Sandwich.
    Homemade Arby's Roast Beef and Cheddar

Video

Nutrition

Calories: 471kcal | Carbohydrates: 63g | Protein: 39g | Fat: 9g | Saturated Fat: 3g | Polyunsaturated Fat: 0.4g | Monounsaturated Fat: 2g | Cholesterol: 98mg | Sodium: 4577mg | Potassium: 896mg | Fiber: 1g | Sugar: 53g | Vitamin A: 721IU | Vitamin C: 85mg | Calcium: 533mg | Iron: 5mg

Roast Beef Tip

It doesn’t matter if you buy the roast beef or make it from scratch; be sure it is sliced very thin. We are trying to recreate a classic fast food sandwich, and the original Beef ’N Cheddar used paper-thin slices of roast beef. 

Homemade Arby's Beef and Cheddar Sandwich

It’s no surprise that Arby’s placed dead last in the 2024 USA TODAY Readers Poll for Best Fast Food Restaurants. FYI… In-N-Out was 4th on the list. So, I’m making an elevated version of the classic BEEF ’N CHEDDAR sandwich at home.

Recipe Variations

  • Classic Style: Use an onion bun and traditional cheese sauce.
  • Spicy Version: Double the Tabasco hot sauce in the Arby’s sauce and add jalapeños to the cheese sauce.
  • Deluxe Edition: Add crispy onion strings

What to Serve With

  • French Fries
  • Crispy onion rings
  • Potato Chips

Frequently Asked Questions

Can I make this without a meat slicer? Yes, though a meat slicer gives the best results, you can use a sharp knife to make thin slices.

How long does Arby’s sauce keep? When stored in an airtight container in the refrigerator, it keeps for up to 2 weeks.

Can I make this ahead of time? While components can be prepared in advance, assembly should be done just before serving for the best experience.

Storage and Reheating

The Arby’s sauce can be stored in an airtight container in the refrigerator for up to 2 weeks. For the sandwich components:

  • Store sliced roast beef in the fridge for up to 5 days
  • Cheese sauce can be refrigerated for 7 days and reheated on the stove or microwave.
  • Always toast the buns fresh

Serving Size

This recipe makes one generous sandwich. To serve 4 people:

  • Multiply the 6-ounce meat portions. You will need 24 ounces of meat for 4 people
  • Purchase 4 buns
  • You will have enough cheese sauce and Arby’s sauce for several sandwiches.

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